Bamboo charcoal making machine adopts One Step Two Fire technology to make charcoal and byproducts (tar and wood vinegar) from bamboo. In Indonesia, sustainable development has become the most import issue. Beston machine fully utilizes bamboo waste and turns it to valuable charcoal. Accordingly, it meets the requirement of waste to energy.
Practicability of Bamboo to Charcoal Project in Indonesia
1. Wide bamboo sources. Indonesia, as the biggest exporter of bamboo. The bamboo is widely distributed in Indonesia. Therefore, it is easy for Indonesian customers to get raw materials.
2. Utilization of waste bamboo. Due to wide application of bamboo, there are a substantial things made of bamboo, like furniture, handcraft, fence, etc. These waste can be made into charcoal by this biomass pyrolysis plant.
3. Bamboo charcoal and by-products (wood vinegar and tar) have wide application in Indonesia.
|Charcoal||Daily life||• widely used as the fuel of BBQ.|
|• used as the fuel in other industries.|
|Agriculture||• attach heavy metal to improve the quality of the soil.|
|Industry||• can be reprocessed into activated carbon.|
|• used for construction bricks with clay.|
|• widely used as fuel in industries such as steel and iron factories, ceramics, etc.|
|Biogas||Daily life||• widely used as fuel.|
|Agriculture||• greenhouse agriculture heating.|
|Industry||• used as fuel for heating or drying.|
|• can be used for the generator to get electricity.|
|Wood vinegar, tar||Industry||• the great materials in shipbuilding and paint industry.|
|• used as raw materials in chemical and medicine field.|
|Agriculture||• used as plant nutrition regulates auxin or insecticide.|
Bamboo Charcoal Plant in Ghana
Basic Parameter of Bamboo Charcoal Machine for Sale
|Hourly Feeding Capacity||500kg||0.8-1 Tons||1.5-2 Tons||2.5-3 Tons|
|Raw Materials||• All kinds of biomass waste, such as sawdust, coconut shells, olive shells, palm shells, bamboo,etc.
• Civil sludge, municipal sludge, industrial sludge,etc
|Pattern||Horizontal & Rotary|
|Heating Materials||Charcoal, Wood, diesel, Natural Gas, LPG, Biomass, etc.|
|Floor Area (L*W*H)||30m*15m*7m||35*15*7m||45*15*10m||50*15*10m|
|Operating Pressure||Constant Pressure|
|Cooling Method||Recycling Water Cooling|
|Life Span||5-8 Years|
Patent of Beston Bamboo Charcoal Making Equipment
One Step Two Fire
One Step Two Fire is Beston’s exclusive technology patent adopted in biochar production equipment. This technology has greatly strengthened carbonizing efficiency and improved resources utilization.
One Step Two Fire refers to self-sufficiency of drying system and combustible system after heat the chamber. Waste gas will be cleaned by several procedures and enter into reactor to burn. Besides, waste smoke with high temperature will be introduced into drying machine to reduce the extra water content. With this technology, customers don’t need a large demand for fuel.
Bamboo Charcoal Making Process in Bamboo Charcoal Making Plant
▪ Before Feeding
The requirement for bamboo size is no more than 2cm. The larger bamboo pieces need crushing by crushing machine. The space size between bamboo pieces has a close relationship to the quality of bamboo biochar. Then, small bamboo pieces enters into drying system. The excess water content will be removed.
▪ Bamboo to Charcoal Process
Heat the chamber. After half hour later, screw automatic feeder pushes bamboo into reactor. If the temperature is over 350℃, the chemical change starts. The bamboo charcoal will be discharged at same side.
▪ Combustible Gas System
When bamboo is changed into charcoal, there are waste gas and waste smoke in the reactor. The waste gas enters into cyclone dust collector and two condensers by induced draft fan. The two procedures guarantee the cleanness of combustible gas. Accordingly, the combustible gas is able to provide heat for the reactor instead of other fuel.
Beston bamboo charcoal making machine is a practical waste to energy equipment in Indonesia. And our unique carbonization technology has stepped into the leading field in Indonesia. This machine can satisfy Indonesian Customers’ different requirement, such as continuous bamboo carbonization process, environmental-friendly process and large capacity. Contact us to know more.
1. What’s the output rate of wood vinegar and tar?
If customers carbonize a ton of bamboo with 10% water, they can get 20kg-40kg tar and 40kg-80kg wood vinegar. They have tight connection with water content.
2. Can Beston improve emission quality?
If your country has high standard for waste smoke emission, Beston Indonesia can add other processes to enhance the cleanness of waste smoke according to your situation.
3. How to monitor the temperature to guarantee the safety?
Every set of bamboo charcoal making equipment has 4-6 points to monitor the temperature. All the data can be saw in the PLC.
4. How long is bamboo to charcoal process?
Normally, the whole process takes 15-25 minutes. The intensity, water content, and requirement for charcoal quality will influence carbonizing time.